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FANUC LR Mate 200iD/4S vs ABB IRB 1200: Compact Robot Comparison

2 days ago
3 min read

The FANUC LR Mate 200iD/4S and the ABB IRB 1200 are compact six-axis robots of different sizes. The LR Mate 4S is a short-arm, 4 kg robot with ±0.01 mm repeatability and costs about 37% less. The IRB 1200 carries 5 to 7 kg and reaches 700 to 900 mm.


Quick verdict. The FANUC LR Mate 200iD/4S is the better choice for precise work in very tight cells, with ±0.01 mm repeatability, a 550 mm envelope and a listed price about 37% lower. The ABB IRB 1200 is the better choice when parts or grippers weigh more than 4 kg or the cell needs 700 to 900 mm reach.

LR Mate 200iD/4S and IRB 1200 at a glance

The FANUC LR Mate 200iD/4S carries 4 kg over 550 mm, repeats to ±0.01 mm, weighs 20 kg and runs on the R-30iB Mate Plus controller.


The ABB IRB 1200 comes as the 7 kg / 700 mm version or the 5 kg / 900 mm version, repeats to ±0.02–0.025 mm and runs on OmniCore or IRC5.


Main specification comparison

Specification

FANUC LR Mate 200iD/4S

ABB IRB 1200

Brand

FANUC

ABB

Listed price

$16,500

$26,000

Payload

4 kg

5–7 kg

Reach

550 mm

700–900 mm

Repeatability

±0.01 mm

±0.02–0.025 mm

Axes

6

6

Arm weight

20 kg

Not specified

Controller

R-30iB Mate Plus

ABB OmniCore or IRC5


Price comparison

FANUC LR Mate 200iD/4S 6-axis industrial robot with 4 kg payload
FANUC LR Mate 200iD/4S
  • FANUC LR Mate 200iD/4S: listed from $16,500

  • ABB IRB 1200: listed from $26,000

  • Difference: $9,500

  • The LR Mate 4S costs roughly 37% less


Payload and reach

ABB IRB 1200 six-axis industrial robot with 5–7 kg payload
ABB IRB 1200

The IRB 1200 carries 5 to 7 kg and reaches 700 to 900 mm, against 4 kg and 550 mm for the LR Mate 4S. Machine tending with heavier grippers and larger parts favors the IRB 1200.


Precision and footprint

FANUC publishes ±0.01 mm repeatability for the LR Mate 4S, against ±0.02 to ±0.025 mm for the IRB 1200. Its short arm suits confined spaces, electronics assembly and small-part loading where every millimetre of cell space counts.


Controllers and mounting

FANUC LR Mate 200iD/4S robot
FANUC LR Mate 200iD/4S robot

The LR Mate 4S weighs 20 kg, mounts on the floor, upside-down or at an angle and runs on the compact R-30iB Mate Plus controller. ABB offers the IRB 1200 on OmniCore or IRC5. Plants usually favor the brand their technicians already know.


Best applications for the LR Mate 200iD/4S

  • Electronics and small-part assembly

  • Machine loading in very tight cells

  • Plants standardized on FANUC


Best applications for the ABB IRB 1200

ABB IRB 1200 robot
ABB IRB 1200 robot
  • Handling up to 7 kg

  • Machine tending over 700 to 900 mm

  • Plants standardized on ABB


LR Mate 200iD/4S advantages

  • About 37% lower listed price

  • ±0.01 mm repeatability

  • Compact 550 mm envelope


LR Mate 200iD/4S limitations

  • 4 kg payload


ABB IRB 1200 advantages

  • 5 to 7 kg payload

  • 700 mm or 900 mm reach


ABB IRB 1200 limitations

  • About $9,500 higher listed price


Final verdict

Choose the FANUC LR Mate 200iD/4S for precise work in tight cells at a lower price. Choose the ABB IRB 1200 for more payload and reach.


Sources and further reading


Frequently asked questions

Which is cheaper, the FANUC LR Mate 200iD/4S or the ABB IRB 1200?

The LR Mate 4S is listed from $16,500 and the IRB 1200 from $26,000, a difference of $9,500.

Which robot carries more?

The IRB 1200 carries 5 to 7 kg depending on version; the LR Mate 4S carries 4 kg.

Which robot has the longer reach?

The IRB 1200 reaches 700 or 900 mm; the LR Mate 4S 550 mm.

Which robot is more precise?

The LR Mate 4S publishes ±0.01 mm and the IRB 1200 ±0.02 to ±0.025 mm.

Which robot suits very tight cells?

The LR Mate 4S, with its short 550 mm arm.

Which robot should I buy?

Choose the LR Mate 4S for tight precise cells. Choose the IRB 1200 for payload and reach.


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