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Banner RSio Remote Safe I/O Review: Specs and Uses of the IP67 Remote Safety I/O Block

Oct 11
3 min read

Updated: 7 days ago

Banner RSio Remote Safe I/O

The Banner RSio is a safety I/O block mounted on the machine that connects e-stops, light curtains and switches to a safety PLC over Ethernet. The manufacturer does not publish a price. This review covers its specifications, features and uses.

Quick Verdict

RSio moves safety I/O out of the control cabinet and onto the machine. Its six M12 inputs take safety or standard devices, and each can chain up to 32 devices with Banner's In-Series Diagnostics, which pinpoints which e-stop or door switch caused a stop, up to 192 devices per block. Two outputs drive safety devices with readback. It reaches Cat 4, PL e and SIL 3. A built-in two-port switch supports daisy chain, star and DLR rings, and it is configured entirely in Rockwell's Studio 5000 with Banner's add-on profile, so GuardLogix users need no extra software. Power pass-through is up to 10 or 16 A depending on model.

Banner RSio Remote Safe I/O at a Glance

  • Inputs: 6 hybrid, safety or standard

  • Outputs: 2 configurable, with readback

  • ISD devices: Up to 32 per input; 192 per block

  • Safety: Up to Cat 4, PL e, SIL 3

  • Protection: IP67, machine-mountable

  • Price: on request

Banner RSio Remote Safe I/O Technical Specifications

The table below lists what the manufacturer states.

Specification

Banner RSio Remote Safe I/O

Manufacturer

Banner Engineering

Inputs

6 hybrid, safety or standard

Outputs

2 configurable, with readback

ISD devices

Up to 32 per input; 192 per block

Safety

Up to Cat 4, PL e, SIL 3

Protection

IP67, machine-mountable

Power pass-through

10 A (Mini) or 16 A (M12 L-code)

Network

Dual-port Ethernet switch; DLR ring

Configuration

Studio 5000 Logix Designer

Design and Build Quality

Banner RSio Remote Safe I/O view 2

A rugged block with M12 A-coded ports mounts directly on the machine, reducing cabinet wiring.

Software and Integration

Studio 5000

Configured with Banner's add-on profile; port presets for e-stops, curtains and switches.

In-Series Diagnostics

Device-level status over the same wires as OSSD signals.

Banner RSio Remote Safe I/O Applications and Use Cases

Palletizer Cells

Complete coverage of guards and e-stops.

Conveyor Lines

Independent safety zones.

Robot Cells

Distributed safety devices.

Banner RSio Remote Safe I/O Price and Value

Banner Engineering does not publish a price for the Banner RSio Remote Safe I/O; it is quoted on request.

Pros and Cons

Pros

  • Device-level diagnostics

  • PL e and SIL 3

  • IP67 on the machine

  • No extra software for GuardLogix

Cons

  • Tied to Rockwell's Studio 5000

  • Price on request

  • No published price

Who Should Buy the Banner RSio Remote Safe I/O?

It fits machine builders using GuardLogix safety PLCs who want distributed safety I/O.

Banner RSio Remote Safe I/O FAQ

How much does the Banner RSio Remote Safe I/O cost?

Banner Engineering does not publish a price for the Banner RSio Remote Safe I/O; it is quoted on request.

What is the Banner RSio?

An IP67 remote safety I/O block.

How many inputs does it have?

Six hybrid inputs.

How many devices can it diagnose?

Up to 192 with In-Series Diagnostics.

What safety level does it reach?

Cat 4, PL e and SIL 3.

How is it configured?

In Rockwell's Studio 5000 Logix Designer.

Does it support ring networks?

Yes, DLR.

How much power can pass through?

10 A or 16 A depending on model.

Specifications are based on manufacturer information and may change.

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