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ABB IRB 460 Review: Specs, Price and Applications of the 110 kg Palletizing Robot

Oct 10
3 min read

Updated: 2 days ago

ABB IRB 460 four-axis palletizing robot with 110 kg payload
The ABB IRB 460.

The ABB IRB 460 is a four-axis palletizing robot with a payload of 110 kg, a reach of 2400 mm and ±0.20 mm repeatability, listed from USD 65,000. This review covers its full specifications, design, programming options, applications and price, so you can decide whether it fits your automation project.

Quick Verdict

The IRB 460 is a compact, fast four-axis palletizing robot with a 110 kg payload, a 2400 mm reach and ±0.20 mm repeatability. It is built for end-of-line and bag palletizing, and is listed from USD 65,000.


ABB IRB 460 at a Glance

  • Payload: 110 kg

  • Reach: 2400 mm

  • Axes: 4

  • Repeatability: ±0.20 mm

  • Controller: ABB IRC5 or OmniCore

  • Price: from USD 65,000


ABB IRB 460 Technical Specifications

The table below lists the published specifications of the ABB IRB 460.

Specification

ABB IRB 460

Manufacturer

ABB Robotics

Model

IRB 460

Robot type

Four-axis palletizing robot

Payload

110 kg

Reach

2400 mm

Axes

4

Repeatability

±0.20 mm

Controller

ABB IRC5 or OmniCore

Interfaces

PROFINET, EtherNet/IP, digital I/O

Certifications

ISO 10218-1

Starting price

From USD 65,000


Detailed Technical Data

  • 4 axes

  • Max. payload 110 kg

  • Reach 2400 mm

  • Repeatability ±0.20 mm

  • Mounting floor

  • Protection IP67

  • Controller IRC5 or OmniCore V250XT / V400XT


Design and Build Quality

ABB IRB 460 robot
The ABB IRB 460.

The robot is floor mounted, is rated IP67 and runs on the IRC5 or OmniCore V250XT / V400XT controller. Four axes are enough for palletizing, where products stay level, and keep the mechanics simple and fast.


Programming and Software

Controller

The IRB 460 runs on the ABB IRC5 or OmniCore controller. OmniCore is ABB's current robot controller family, and IRC5 is its long-established predecessor.

RAPID and RobotStudio

Programs are written in ABB's RAPID language and can be created, simulated and tested offline in RobotStudio before they are loaded to the robot.

Industrial Communication

Published interfaces are PROFINET, EtherNet/IP and digital I/O.


ABB IRB 460 Applications and Use Cases

Typical applications for the IRB 460 are end-of-line palletizing and bag palletizing.

End-of-Line Palletizing

ABB IRB 460 robot arm
The ABB IRB 460.

The robot stacks cases, trays and shrink-wrapped packs coming off a packaging line onto pallets.

Bag Palletizing

A 110 kg payload covers heavy bags of powder, grain, cement or feed together with the gripper.

Compact Cells

The 2400 mm reach serves one or two pallet positions in a small footprint.


ABB IRB 460 Price and Value

The ABB IRB 460 is listed from USD 65,000 on All Things Cobots. The controller configuration, end effectors, safety equipment and integration affect the final price and are quoted separately. Prices are indicative, are not final and may change.


Pros and Cons

Pros

  • 110 kg payload

  • Compact and fast for end-of-line cells

  • IP67 protection

  • Runs on IRC5 or OmniCore

Cons

  • ±0.20 mm repeatability

  • 2400 mm reach is shorter than the IRB 660 and IRB 760

  • Four axes cannot tilt products


Who Should Buy the ABB IRB 460?

The IRB 460 fits food, beverage, consumer goods and bulk material producers that need a compact palletizer at the end of one or two lines. For more reach or payload, look at the IRB 660.



See the full ABB IRB 460 product listing on All Things Cobots.



ABB IRB 460 FAQ

How much does the ABB IRB 460 cost?

The ABB IRB 460 is listed from USD 65,000 on All Things Cobots. The price is indicative and may change, and it does not include end effectors, safety equipment or integration.

What is the payload and reach of the ABB IRB 460?

The IRB 460 has a payload of 110 kg and a reach of 2400 mm.

How accurate is the ABB IRB 460?

Its published repeatability is ±0.20 mm.

How many axes does the ABB IRB 460 have?

The IRB 460 has 4 axes.

Which controller does the ABB IRB 460 use?

It runs on the ABB IRC5 or OmniCore controller and is programmed in ABB's RAPID language.

How can the ABB IRB 460 be mounted?

Published mounting options: floor.

What is the protection rating of the ABB IRB 460?

Its published protection rating is IP67.

What is the ABB IRB 460 used for?

Typical applications are end-of-line palletizing and bag palletizing.


Specifications and prices are based on manufacturer and distributor information. Prices are indicative, are not final and may change.

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