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Fronius WireSense

Fronius WireSense is a sensing function that uses the welding wire electrode as a contact sensor in robotic welding. A reversing wire movement at around 100 Hz scans the component before welding and detects edges, height differences and air gaps on sheets from 0.5 mm to 20 mm thick. The welding machine sends the measured data to the robot controller, which corrects the tool center point and the programmed path. WireSense needs no camera or additional optical sensor and works on steel, stainless steel and aluminium. It requires a TPS/i or iWave welding machine with the Robacta Drive CMT drive unit and CMT wire buffer.

The price shown is indicative only. It is not final and may change; contact us for a confirmed quote.

  • Details: Sensing function: wire electrode used as a contact sensor; reversing wire movement at around 100 Hz; edge detection and height measurement on sheets 0.5-20 mm; materials: steel, stainless steel, aluminium; requires TPS/i or iWave welding machine with Robacta Drive CMT drive unit and CMT wire buffer
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