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Yaskawa Motoman PL500 Review: Specs, Price and Applications of the 500 kg Palletizing Robot

Oct 10
3 min read

Updated: 2 days ago

Yaskawa Motoman PL500 4-axis palletizing robot with 500 kg payload
The Yaskawa Motoman PL500.

The Yaskawa Motoman PL500 is a 4-axis palletizing robot with a maximum payload of 500 kg, a reach of 3159 mm and ±0.05 mm repeatability, listed from USD 125,000. This review covers its full specifications, design, programming options, applications and price, so you can decide whether it fits your automation project.

Quick Verdict

The Yaskawa Motoman PL500 is a 4-axis palletizing robot with a maximum payload of 500 kg, a horizontal reach of 3159 mm and a repeatability of ±0.05 mm. It belongs to Yaskawa's PL series, which is designed for palletizing and pick-and-pack work with internally routed cables and air lines. The arm weighs 2390 kg and is installed on the floor, and it runs on the YRC1000 controller. It is listed from USD 125,000.


Yaskawa Motoman PL500 at a Glance

  • Maximum payload: 500 kg

  • Reach: 3159 mm

  • Axes: 4

  • Repeatability: ±0.05 mm

  • Weight: 2390 kg

  • Controller: YRC1000

  • Price: from USD 125,000


Yaskawa Motoman PL500 Technical Specifications

The table below lists the published specifications of the Yaskawa Motoman PL500.

Specification

Yaskawa Motoman PL500

Manufacturer

Yaskawa Motoman

Model

PL500

Robot type

4-axis palletizing robot

Maximum payload

500 kg

Reach

3159 mm

Axes

4

Repeatability

±0.05 mm

Controller

YRC1000

Interfaces

EtherNet/IP, PROFINET, PROFIBUS, DeviceNet, CC-Link, EtherCAT, Modbus TCP, AS-Interface, OPC UA, 2 Ethernet ports, 40 digital inputs / 40 digital outputs

Starting price

From USD 125,000


Detailed Technical Data

  • 4 controlled axes

  • Max. payload 500 kg

  • Horizontal reach 3159 mm

  • Repeatability ±0.05 mm

  • Mass 2390 kg

  • Installation floor

  • Controller YRC1000


Design and Build Quality

Yaskawa Motoman PL500 robot
The Yaskawa Motoman PL500.

The PL500 belongs to the Motoman PL-series. Published build data: mass 2390 kg; installation floor.


Programming and Software

INFORM and MotoSim

The PL500 runs on the YRC1000 controller and is programmed from the teach pendant in Yaskawa's INFORM language. Yaskawa's MotoSim software is available for offline programming and simulation.

Industrial Communication

Published interfaces are EtherNet/IP, PROFINET, PROFIBUS, DeviceNet, CC-Link, EtherCAT, Modbus TCP, AS-Interface, OPC UA, 2 Ethernet ports and 40 digital inputs / 40 digital outputs.


Yaskawa Motoman PL500 Applications and Use Cases

Typical applications for the PL500 are material handling, machine tending, assembly, packaging, inspection and dispensing.

Material handling

Yaskawa Motoman PL500 robot arm
The Yaskawa Motoman PL500.

A 500 kg maximum payload and a 3159 mm reach let the PL500 move parts between stations, fixtures and conveyors.

Machine tending

The PL500 loads and unloads machine tools, presses and moulding machines within its 3159 mm reach.

Assembly

Repeatability of ±0.05 mm supports fitting, inserting and fastening parts in assembly cells.


Yaskawa Motoman PL500 Price and Value

The Yaskawa Motoman PL500 is listed from USD 125,000 on All Things Cobots. The controller, end effectors, safety equipment and integration affect the final price and are quoted separately. Prices are indicative, are not final and may change.


Pros and Cons

Pros

  • 500 kg maximum payload with a 3159 mm reach

  • ±0.05 mm repeatability

  • Wide choice of industrial fieldbus interfaces

Cons

  • 4 axes limit tool orientation compared with a 6-axis arm

  • Needs safety fencing or equivalent safeguarding

  • The 500 kg maximum payload includes the end effector

  • End effectors, safety equipment and integration are quoted separately


Who Should Buy the Yaskawa Motoman PL500?

The Yaskawa Motoman PL500 fits end-of-line operations that palletize cases, bags or crates.



See the full Yaskawa Motoman PL500 product listing on All Things Cobots.



Yaskawa Motoman PL500 FAQ

How much does the Yaskawa Motoman PL500 cost?

The Yaskawa Motoman PL500 is listed from USD 125,000 on All Things Cobots. The price is indicative and may change, and it does not include end effectors, safety equipment or integration.

What is the payload and reach of the Yaskawa Motoman PL500?

The PL500 has a maximum payload of 500 kg and a reach of 3159 mm.

How accurate is the Yaskawa Motoman PL500?

Its published repeatability is ±0.05 mm.

How many axes does the Yaskawa Motoman PL500 have?

The PL500 has 4 axes.

How is the Yaskawa Motoman PL500 programmed?

It is programmed from the teach pendant in Yaskawa's INFORM language, and MotoSim is available for offline programming and simulation.

Which controller does the Yaskawa Motoman PL500 use?

It runs on the YRC1000 controller.

How much does the Yaskawa Motoman PL500 weigh?

Published mass 2390 kg.

How can the Yaskawa Motoman PL500 be mounted?

Published installation options: floor.

What is the Yaskawa Motoman PL500 used for?

Typical applications are material handling, machine tending, assembly, packaging, inspection and dispensing.


Specifications and prices are based on manufacturer and distributor information. Prices are indicative, are not final and may change.

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