PushCorp AFD1240 Active Force Compliance Device Review: Specs, Price and Applications
The PushCorp AFD1240 is described as the largest active compliance device available. It applies up to 215 lbf (956 N) with ±0.8 lb (±4.0 N) resolution over a 36 mm stroke and carries up to 215 lb (97.5 kg).
Heavy-duty linear bearings handle impact loading and interrupted cuts. AFD1240-1 weighs 79 lb and AFD1240-2 45 lb, and it pairs with STC0612, SM0612, STC1015 and STC1515 spindles and the RBS372 belt sander.
Quick Verdict
The heavyweight of active compliance, built for aggressive grinding and belt sanding.
PushCorp AFD1240 Active Force Compliance Device at a Glance
Specification | Details |
Product type | Active force compliance device |
Max force | 215 lbf (956 N) |
Resolution | ±0.8 lb (±4.0 N) |
Stroke | 1.4 in (36 mm) |
Max payload | 215 lb (97.5 kg) |
Weight | -1: 79 lb; -2: 45 lb |
Bearings | Heavy-duty linear |
Controller | FCUFLEX |
Price | Request a quote |
Design and Operating Principle
Active compliance devices use internal closed-loop control with force, acceleration and position sensors to apply a set force in any orientation. The FCUFLEX controller sets force and monitors I/O from a PLC, robot controller or PC, and automatic acceleration compensation and payload weighing keep force constant as the robot moves over contours.
Heavy-duty bearings resist the shock of interrupted cuts, such as grinding across gaps or casting features.
Integration and Selection
Use large industrial robots, pair with high-power spindles or belt sanders, and tune force for each pass.
Plan for the unit's weight in payload calculations.
Industry Applications
Industry | Typical use |
Foundry | Heavy casting grinding |
Steel fabrication | Weld removal |
Aerospace | Large structure finishing |
Energy | Turbine component finishing |
Functional Uses
Heavy grinding
Belt sanding
Drilling
Deburring
Pros and Cons
Advantages
215 lbf
Impact tolerant
Belt sander compatible
Limitations
Heavy
Large robot required
Who Should Consider the PushCorp AFD1240 Active Force Compliance Device?
The AFD1240 suits heavy-duty robotic finishing.
Price and Availability
Price: Request a quote. PushCorp prices the AFD1240 by configuration. Budget for the matching compliance device or spindle, FCUFLEX controller or amplifier, media, tool changers, cooling and integration.
Further Reading
PushCorp AFD1240 Active Force Compliance Device FAQ
What is the AFD1240?
The PushCorp AFD1240 is described as the largest active compliance device available.
Which applications suit it?
Heavy grinding, Belt sanding, Drilling, Deburring.
Who makes it?
PushCorp, Inc.
How much does it cost?
Request a quote from PushCorp.
