PushCorp AFD120 Active Force Compliance Device Review: Specs, Price and Applications
The PushCorp AFD120 is a compact active robotic force compliance device designed for cobots and smaller industrial robots. It applies up to 27 lbf (120 N) with ±0.2 lb (±1.0 N) resolution over a 20 mm linear compliant stroke.
It weighs 5.1 lb (2.3 kg), carries payloads up to 27.1 lb (12.3 kg) and comes in vertical (-1) and horizontal (-2) versions. The -FCU version uses the FCUFLEX controller, while the -POE version communicates directly over passive Power over Ethernet using JSON over UDP. USB-C allows commands and firmware updates.
Quick Verdict
Brings true active force control to cobot finishing in a light, easily integrated package.
PushCorp AFD120 Active Force Compliance Device at a Glance
Specification | Details |
Product type | Active force compliance device |
Max force | 27 lbf (120 N) |
Resolution | ±0.2 lb (±1.0 N) |
Stroke | 0.8 in (20 mm) |
Weight | 5.1 lb (2.3 kg) |
Max payload | 27.1 lb (12.3 kg) |
Versions | -1 vertical, -2 horizontal, -FCU, -POE |
Interfaces | FCUFLEX or PoE JSON/UDP; USB-C |
Air | Dry, 5 µm, 80-90 psi |
Price | Request a quote |
Design and Operating Principle
Active compliance devices use internal closed-loop control with force, acceleration and position sensors to apply a set force in any orientation. The FCUFLEX controller sets force and monitors I/O from a PLC, robot controller or PC, and automatic acceleration compensation and payload weighing keep force constant as the robot moves over contours.
The PoE version removes the separate controller by talking to the robot or PC over Ethernet, convenient on cobots.
Integration and Selection
Pair with SM1202 or RPS100 spindles, choose vertical or horizontal mounting and connect FCUFLEX or PoE.
Provide clean, dry air.
Industry Applications
Industry | Typical use |
Metal fabrication | Cobot deburring |
Woodworking | Sanding |
Automotive | Polishing small parts |
Aerospace | Finishing curved parts |
Functional Uses
Constant-force sanding
Polishing
Deburring
Contour following
Pros and Cons
Advantages
Cobot sized
Active control
PoE option
USB-C access
Limitations
27 lbf max
Requires clean air
Who Should Consider the PushCorp AFD120 Active Force Compliance Device?
The AFD120 suits cobot finishing cells.
Price and Availability
Price: Request a quote. PushCorp prices the AFD120 by configuration. Budget for the matching compliance device or spindle, FCUFLEX controller or amplifier, media, tool changers, cooling and integration.
Further Reading
PushCorp AFD120 Active Force Compliance Device FAQ
What is the AFD120?
The PushCorp AFD120 is a compact active robotic force compliance device designed for cobots and smaller industrial robots.
Which applications suit it?
Constant-force sanding, Polishing, Deburring, Contour following.
Who makes it?
PushCorp, Inc.
How much does it cost?
Request a quote from PushCorp.
