top of page

IntervalZero KINGSTAR PLC powered by ISaGRAF Review: Specs, Price and Applications

Oct 12
5 min read

Updated: 7 days ago

KINGSTAR PLC powered by ISaGRAF is IntervalZero's soft PLC that runs logic on the same real-time PC as KINGSTAR motion and vision, using the ISaGRAF Workbench for programming. Pricing is available on request for the required configuration.

Quick Verdict

Running deterministically on RTX64 cores beside Windows, it lets machine builders combine PLC logic, EtherCAT motion and vision on one computer instead of separate controllers. Release 3.1 moved to ISaGRAF Workbench 6.5 with an optional Customer ID check.

IntervalZero KINGSTAR PLC powered by ISaGRAF is most relevant when its stated function matches the intended process. This product belongs on the shortlist when its stated vision function matches the inspection or perception problem and the surrounding acquisition and control system can support it. Confirm the complete configuration and test representative data before scaling to production. A team seeking a turnkey station should evaluate the whole solution, including hardware, software licences, calibration and support.

KINGSTAR PLC at a Glance

  • Manufacturer: IntervalZero

  • Model: KINGSTAR PLC

  • Product type: Soft PLC software

  • Runtime: RTX64 on Windows

  • Engineering: ISaGRAF Workbench 6.5

  • Integration: KINGSTAR Soft Motion and Machine Vision

  • Fieldbus: EtherCAT

  • Price: Price on request

KINGSTAR PLC Technical Specifications

Specification

IntervalZero KINGSTAR PLC powered by ISaGRAF

Manufacturer

IntervalZero

Model

KINGSTAR PLC

Product type

Soft PLC software

Runtime

RTX64 on Windows

Engineering

ISaGRAF Workbench 6.5

Integration

KINGSTAR Soft Motion and Machine Vision

Fieldbus

EtherCAT

Price

Price on request


Design and Build Quality

A vision workflow should be assessed as a chain: image acquisition, processing and the decision delivered to the machine. The hardware or software can contribute useful capabilities without solving every part of that chain. Define which outputs the process needs and which conditions make a result unreliable. This keeps a successful demonstration from being confused with a validated inspection system.

Protection and Installation

Begin with representative images or measurements from the actual process. Include normal variation, difficult materials and borderline cases. Lighting, lens choice, camera position and data quality can affect the result as strongly as the processing method. Keep the acquisition conditions consistent while evaluating parameters, then deliberately test variation before committing to the installation.


Programming and Software

The appropriate workflow depends on whether the product supplies a graphical environment, a library, a camera interface or a complete measurement station. Use its documented interfaces for the selected configuration. A graphical setup can reduce initial programming, while a library can provide greater control inside an existing application. Neither removes the need for testing, configuration management and predictable recovery.

Integration and Operating Workflow

IntervalZero KINGSTAR PLC powered by ISaGRAF product image
IntervalZero KINGSTAR PLC powered by ISaGRAF.

Separate configuration of the vision task from integration with the machine sequence. The application needs to associate a result with the correct workpiece and handle invalid data, delays and disconnects. Establish a clear acknowledgement between the processing system and its consumer so that an old or incomplete result cannot be mistaken for the next part's measurement.


KINGSTAR PLC Applications and Use Cases

PC-based machine control

IntervalZero KINGSTAR PLC powered by ISaGRAF is described for pc-based machine control. For this application, define the acceptance criterion before optimizing the setup. A useful evaluation includes both successful and unsuccessful cases and records how often the system makes the wrong decision. Measurement, detection and identification are different tasks; choose the output that the process actually needs rather than relying on an attractive visualization.

Logic and motion on one PC

IntervalZero KINGSTAR PLC powered by ISaGRAF is described for logic and motion on one pc. For this application, define the acceptance criterion before optimizing the setup. A useful evaluation includes both successful and unsuccessful cases and records how often the system makes the wrong decision. Measurement, detection and identification are different tasks; choose the output that the process actually needs rather than relying on an attractive visualization.

Relevant Industries

  • Machine building

  • Packaging

  • Assembly


KINGSTAR PLC Price and Value

Price on request. Request a current quotation from IntervalZero for the intended configuration and deployment. No fixed USD price is assumed for this review.

The total vision-system budget can include cameras, optics, illumination, acquisition hardware, software licences, computing, calibration and integration. Ask for a quotation that identifies the included components and the intended deployment model. Development access, a runtime licence and a complete installed station can be different purchases.

Pros and Cons

Pros

  • Fewer control boxes

  • Shared real-time platform

Cons

  • Depends on the KINGSTAR ecosystem


Who Should Choose KINGSTAR PLC?

This product belongs on the shortlist when its stated vision function matches the inspection or perception problem and the surrounding acquisition and control system can support it. Confirm the complete configuration and test representative data before scaling to production. A team seeking a turnkey station should evaluate the whole solution, including hardware, software licences, calibration and support.

KINGSTAR PLC FAQ

What is IntervalZero KINGSTAR PLC powered by ISaGRAF?

KINGSTAR PLC powered by ISaGRAF is IntervalZero's soft PLC that runs logic on the same real-time PC as KINGSTAR motion and vision, using the ISaGRAF Workbench for programming.

How much does KINGSTAR PLC cost?

Price on request. Obtain a current quotation for the required configuration, licences, accessories and services. Prices are indicative and may change.

What applications is KINGSTAR PLC intended for?

Its stated applications include PC-based machine control, Logic and motion on one PC. Validate the complete intended task before deployment.

What are the main specifications?

Runtime: RTX64 on Windows; Engineering: ISaGRAF Workbench 6.5; Integration: KINGSTAR Soft Motion and Machine Vision; Fieldbus: EtherCAT.

How should it be integrated?

Separate configuration of the vision task from integration with the machine sequence. The application needs to associate a result with the correct workpiece and handle invalid data, delays and disconnects. Establish a clear acknowledgement between the processing system and its consumer so that an old or incomplete result cannot be mistaken for the next part's measurement.

What are its main strengths?

Fewer control boxes Shared real-time platform

What should buyers check before selecting it?

Depends on the KINGSTAR ecosystem Begin with representative images or measurements from the actual process. Include normal variation, difficult materials and borderline cases. Lighting, lens choice, camera position and data quality can affect the result as strongly as the processing method. Keep the acquisition conditions consistent while evaluating parameters, then deliberately test variation before committing to the installation.

Who is the best fit for KINGSTAR PLC?

This product belongs on the shortlist when its stated vision function matches the inspection or perception problem and the surrounding acquisition and control system can support it. Confirm the complete configuration and test representative data before scaling to production. A team seeking a turnkey station should evaluate the whole solution, including hardware, software licences, calibration and support.

Prices and package contents are indicative and may change. Confirm the final configuration, licensing, accessories, shipping, taxes and integration scope in a supplier quotation.

FAIRINO ROBOTIC ARM_edited_edited_edited_edited.png
All Things Cobots

Free Consultation

ROBOTIC ARMS
All Things Cobots

© All Things Cobots Proudly created By G2T

bottom of page