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FANUC LR Mate 200iD/4SH vs ABB IRB 1520ID: Handling vs Welding Robot

2 days ago
3 min read

The FANUC LR Mate 200iD/4SH and the ABB IRB 1520ID are both rated for 4 kg, but they do very different jobs. The LR Mate 4SH is a 5-axis, high-speed handler for tight cells at well under half the price. The IRB 1520ID is a 6-axis, 1500 mm arc welding robot with an integrated hose package.


Quick verdict. The FANUC LR Mate 200iD/4SH is the better choice for fast pick-and-place and machine loading, with joint speeds up to 1500°/s, ±0.01 mm repeatability and a listed price about 58% lower. The ABB IRB 1520ID is the better choice for arc welding, with 1500 mm reach and its hose package routed through the upper arm.

LR Mate 200iD/4SH and IRB 1520ID at a glance

The FANUC LR Mate 200iD/4SH carries 4 kg over 550 mm with 5 axes, repeats to ±0.01 mm, weighs 19 kg and runs on the R-30iB Plus series controller.


The ABB IRB 1520ID carries 4 kg over 1500 mm with 6 axes, repeats to ±0.05 mm and runs on IRC5 or OmniCore.


Main specification comparison

Specification

FANUC LR Mate 200iD/4SH

ABB IRB 1520ID

Brand

FANUC

ABB

Listed price

$16,000

$38,000

Payload

4 kg

4 kg

Reach

550 mm

1500 mm

Repeatability

±0.01 mm

±0.05 mm

Axes

5

6

Speed

J1 460°/s; J2 460°/s; J3 520°/s; J4 560°/s; J5 1500°/s

Not specified

Arm weight

19 kg

Not specified

Controller

R-30iB Plus series

ABB IRC5 or OmniCore


Price comparison

FANUC LR Mate 200iD/4SH 5-axis industrial robot with 4 kg payload
FANUC LR Mate 200iD/4SH
  • FANUC LR Mate 200iD/4SH: listed from $16,000

  • ABB IRB 1520ID: listed from $38,000

  • Difference: $22,000

  • The LR Mate 4SH costs roughly 58% less


Purpose and axes

ABB IRB 1520ID six-axis arc welding robot with 4 kg payload
ABB IRB 1520ID

The IRB 1520ID is a dedicated arc welding robot with 6 axes for torch orientation and its hose package routed through the upper arm. The LR Mate 4SH has 5 axes and is built for high-speed handling, with joint speeds of 460°/s on J1 and J2, 520°/s on J3, 560°/s on J4 and 1500°/s on J5.


Reach and precision

Both are rated for 4 kg. The IRB 1520ID reaches 1500 mm, against 550 mm for the LR Mate 4SH. FANUC publishes ±0.01 mm repeatability for the LR Mate 4SH, against ±0.05 mm for the IRB 1520ID.


Controllers and mounting

FANUC LR Mate 200iD/4SH robot
FANUC LR Mate 200iD/4SH robot

The LR Mate 4SH weighs 19 kg and mounts on the floor, at an angle or inverted, running on FANUC's R-30iB Plus series controller. ABB runs the IRB 1520ID on IRC5 or OmniCore with its welding software.


Best applications for the LR Mate 200iD/4SH

  • High-speed pick-and-place

  • Machine loading in confined spaces

  • Light handling up to 4 kg


Best applications for the ABB IRB 1520ID

ABB IRB 1520ID robot
ABB IRB 1520ID robot
  • Arc welding

  • Welding cells with offline programming

  • Larger welded parts


LR Mate 200iD/4SH advantages

  • Joint speeds up to 1500°/s

  • ±0.01 mm repeatability

  • About 58% lower listed price


LR Mate 200iD/4SH limitations

  • 5 axes and 550 mm reach


ABB IRB 1520ID advantages

  • 1500 mm reach

  • Integrated welding hose package


ABB IRB 1520ID limitations

  • About $22,000 higher listed price


Final verdict

Choose the FANUC LR Mate 200iD/4SH for fast handling. Choose the ABB IRB 1520ID for arc welding.


Sources and further reading


Frequently asked questions

Which is cheaper, the FANUC LR Mate 200iD/4SH or the ABB IRB 1520ID?

The LR Mate 4SH is listed from $16,000 and the IRB 1520ID from $38,000, a difference of $22,000.

How many axes do they have?

The LR Mate 4SH has 5 axes and the IRB 1520ID 6.

Which robot has the longer reach?

The IRB 1520ID reaches 1500 mm and the LR Mate 4SH 550 mm.

Which robot is more precise?

The LR Mate 4SH publishes ±0.01 mm and the IRB 1520ID ±0.05 mm.

What is the IRB 1520ID designed for?

Arc welding, with the hose package routed through the upper arm.

Which robot should I buy?

Choose the LR Mate 4SH for handling. Choose the IRB 1520ID for welding.


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