Which robot is better for this application?

FANUC ARC Mate 120iD is the stronger starting point for arc-welding access using the named 25 kg / 1831 mm process-arm configuration, while Staubli TX2-160L is worth shortlisting for 25 kg industrial handling within the documented 2010 mm working reference. The final choice depends on the real loaded path, required protection, controls and acceptance results. Neither a higher payload nor a longer reach establishes a universal winner.

What payload should I use for the comparison?

Use 25 kg for the specified FANUC ARC Mate 120iD example and 25 kg for Staubli TX2-160L, subject to all documented load and orientation conditions. Include the tool, adapters, sensors and carried part. Confirm exact configuration, controller, wrist loading and installation envelope.

Does the stated reach guarantee access to my fixture?

No. The comparison gives 1831 mm for FANUC ARC Mate 120iD and 2010 mm for Staubli TX2-160L using the stated model references. Joint limits, reach reference points, wrist orientation, tool length and collisions determine whether the actual fixture is accessible. Simulate the full approach and exit path.

Can I use the best specifications from every family variant?

No. Keep each named model and revision intact. A different arm length, controller generation or protection option can change the relevant specification. Do not combine one version’s maximum payload with another version’s maximum reach.

Is repeatability the same as finished-part accuracy?

No. The stated values are ±0.02 mm for FANUC ARC Mate 120iD scope and ±0.03 mm for the competitor scope. Finished-part results also depend on fixtures, TCP calibration, sensing, thermal conditions and tool compliance. Validate the actual process instead of treating catalogue repeatability as a complete accuracy guarantee.

How should purchase prices be compared?

Use current written quotations for FANUC ARC Mate 120iD and Staubli TX2-160L with the same arm, controller, software, tooling and commissioning scope. This comparison does not represent an ATC sales offer or stock confirmation. Historical review figures are not a substitute for a configuration-specific purchase quotation.

Can these robots operate safely next to people without guarding?

These specifications do not establish a safe unguarded installation. Assess the complete task, tool, load and machine interface, then implement and validate the required safeguarding and operating procedures. Do not infer collaborative operation from a compact arm, limited payload or education setting.

What should an acceptance test compare?

Use the same parts, actual tool load, fixture locations, path and quality criteria for FANUC ARC Mate 120iD and Staubli TX2-160L. Check production timing, settling, interruptions and recovery. Include seam access and the supplied welding functions. Approve the exact delivered configuration and preserve its final settings.