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Bosch Rexroth ctrlX FLOW Review: Specs and Uses of the HS Linear and 6D Planar Transport Systems

Oct 11
3 min read

Updated: 7 days ago

Bosch Rexroth ctrlX FLOW

Bosch Rexroth ctrlX FLOW is a family of two intelligent transport systems, one linear and one planar. The manufacturer does not publish a price. This review covers its specifications, features and uses.

Quick Verdict

ctrlX FLOW has two members. FLOW HS is a linear track for speed: up to 5 m/s and 10 g, with 2.5 kg per mover or 5 kg per group, and a product gap of 40 mm. Electronics are built into the segments, so no control cabinet is needed, and a U-shaped design keeps speed through curves. FLOW 6D is a planar system whose movers float on permanent magnets. It stands out for a floating height of up to 20 mm, several times that of comparable systems, 10 degrees of tilt in every direction and unlimited rotation, and it works horizontally, vertically or overhead. Movers have wireless power and data and land safely on a power cut. The page gives no payload or speed for the 6D.

Bosch Rexroth ctrlX FLOW at a Glance

  • FLOW HS speed: Up to 5 m/s

  • FLOW HS acceleration: Up to 10 g

  • FLOW HS payload: 2.5 kg per mover

  • FLOW 6D floating height: Up to 20 mm

  • FLOW 6D tilt: 10 degrees in all directions

  • Price: on request

Bosch Rexroth ctrlX FLOW Technical Specifications

The table below lists what the manufacturer states.

Specification

ctrlX FLOW HS

ctrlX FLOW 6D

Type

Linear motion system

Planar, contactless system

Speed

Up to 5 m/s

Not stated

Acceleration

Up to 10 g

Not stated

Payload

2.5 kg per mover; 5 kg per group

Not stated

Product gap

40 mm

Not applicable

Floating height

Not applicable

Up to 20 mm

Tilt and rotation

Not applicable

10 degrees; unlimited rotation

Mounting

Track with U-shaped curves

Horizontal, vertical or overhead

Control

Electronics in segments; EtherCAT

Wireless power and data on mover

Design and Build Quality

The HS segments and movers connect by plug and play. The 6D movers levitate on permanent magnets, which holds them without power.

Software and Integration

ctrlX AUTOMATION

Both systems belong to Rexroth's ctrlX automation platform.

EtherCAT

The HS track communicates over EtherCAT.

Bosch Rexroth ctrlX FLOW Applications and Use Cases

High-Speed Packaging

FLOW HS for fast, closely spaced products.

Flexible Assembly

FLOW 6D for free routing and positioning in six axes.

Overhead and Vertical Transport

FLOW 6D on walls or ceilings.

Bosch Rexroth ctrlX FLOW Price and Value

Bosch Rexroth does not publish a price for the Bosch Rexroth ctrlX FLOW; it is quoted on request.

Pros and Cons

Pros

  • 5 m/s and 10 g on the HS

  • No control cabinet for the HS

  • 20 mm floating height on the 6D

  • 6D works vertically and overhead

  • Safe landing on power loss

Cons

  • No payload or speed given for the 6D

  • 2.5 kg per HS mover

  • Two different technologies to learn

  • No published price

Who Should Buy the Bosch Rexroth ctrlX FLOW?

It fits machine builders who want fast linear transport, free planar transport, or both from one supplier.

Bosch Rexroth ctrlX FLOW FAQ

How much does the Bosch Rexroth ctrlX FLOW cost?

Bosch Rexroth does not publish a price for the Bosch Rexroth ctrlX FLOW; it is quoted on request.

What is Bosch Rexroth ctrlX FLOW?

A family of two transport systems: the linear FLOW HS and the planar FLOW 6D.

How fast is ctrlX FLOW HS?

Up to 5 m/s, with acceleration up to 10 g.

How much can a FLOW HS mover carry?

2.5 kg per mover, or 5 kg per group.

How high do FLOW 6D movers float?

Up to 20 mm.

Can FLOW 6D movers tilt and rotate?

Yes, 10 degrees of tilt in all directions and unlimited rotation.

Can FLOW 6D work overhead?

Yes, and vertically.

What happens to FLOW 6D movers in a power cut?

They land and park safely.

Specifications are based on manufacturer information and may change.

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