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Beckhoff XPlanar Review: Specs and Uses of the Levitating Planar Motor System

Oct 11
3 min read

Updated: 7 days ago

Beckhoff XPlanar

The Beckhoff XPlanar is a transport system in which movers float above a surface of motor tiles and travel freely in any direction. The manufacturer does not publish a price. This review covers its specifications, features and uses.

Quick Verdict

XPlanar replaces conveyors, turntables and lift stations with flat tiles and floating movers. Each mover is positioned in six degrees of freedom: it travels in X and Y at up to 3 m/s, lifts by about 5 mm, tilts by 5 degrees and rotates fully about its vertical axis, at up to 600 rpm. A mover carries up to 4.2 kg, and coupled movers more than 20 kg. Repeat accuracy within a tile is ±5 µm or better. With no mechanical contact there is no wear and no abrasion, which suits clean and hygienic production. Tiles come in three sizes and movers in seven. Acceleration is not stated on the page, and payload falls when movers pass between tiles in two directions.

Beckhoff XPlanar at a Glance

  • Degrees of freedom: Six

  • Speed: Up to 3 m/s

  • Payload per mover: Up to 4.2 kg; more than 20 kg coupled

  • Repeat accuracy: ±5 µm or better in x, y, z

  • Position resolution: 1 µm

  • Price: on request

Beckhoff XPlanar Technical Specifications

The table below lists what the manufacturer states.

Specification

Beckhoff XPlanar

Manufacturer

Beckhoff Automation

Degrees of freedom

Six

Speed

Up to 3 m/s

Payload per mover

Up to 4.2 kg; more than 20 kg coupled

Repeat accuracy

±5 µm or better in x, y, z

Position resolution

1 µm

Tilt

5 degrees

Rotation

360 degrees about Z; up to 600 rpm

Lift

About 5 mm

Tile sizes

240 x 240, 160 x 320 and 320 x 320 mm

Mover sizes

7 sizes

Repeat accuracy applies within one tile under stated temperature conditions. Acceleration is not stated on the page.

Design and Build Quality

Beckhoff XPlanar view 2

Tiles can be arranged in any floor plan, including tracks, islands and waiting zones. Beckhoff states space savings of up to 50% with a suitable combination of tiles and movers.

Software and Integration

TwinCAT

The system is controlled from Beckhoff's TwinCAT automation software.

Free Routing

Each mover follows its own path, so products can overtake, buffer and be sorted without mechanics.

Beckhoff XPlanar Applications and Use Cases

Pharmaceutical and Laboratory Filling

Contact-free transport without particles.

Assembly of Small Products

Each product visits only the stations it needs.

Food and Cosmetics

Easy cleaning with no moving parts in the track.

Beckhoff XPlanar Price and Value

Beckhoff does not publish a price for the Beckhoff XPlanar; it is quoted on request.

Pros and Cons

Pros

  • Six degrees of freedom

  • No wear or abrasion

  • ±5 µm repeat accuracy

  • Free two-dimensional routing

  • Tilting and rotating movers

Cons

  • 4.2 kg per mover

  • Lower payload across tile joints in two directions

  • Acceleration not stated

  • High system complexity

  • No published price

Who Should Buy the Beckhoff XPlanar?

It fits machine builders in pharma, laboratory, food and electronics who need flexible, clean product transport.

Beckhoff XPlanar FAQ

How much does the Beckhoff XPlanar cost?

Beckhoff does not publish a price for the Beckhoff XPlanar; it is quoted on request.

What is the Beckhoff XPlanar?

A planar motor system with magnetically levitating movers.

How fast is the Beckhoff XPlanar?

Up to 3 m/s.

How much can an XPlanar mover carry?

Up to 4.2 kg; coupled movers carry more than 20 kg.

How accurate is the Beckhoff XPlanar?

Repeat accuracy of ±5 µm or better within a tile.

Can XPlanar movers rotate?

Yes, 360 degrees about the vertical axis, up to 600 rpm.

Can XPlanar movers tilt?

Yes, by 5 degrees.

What software controls XPlanar?

Beckhoff's TwinCAT.

Specifications are based on manufacturer information and may change.

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