ASI Storm 500 Two-Stage Wheel Drive Review: Specs, Price and Applications
Updated: 4 days ago

Storm 500 is a two-stage helical wheel drive with a sealed die-cast housing and ball-bearing-supported output. The current page identifies a permanent-magnet DC motor configuration with brushless alternatives. Motor choice, brake and environmental options define the actual product.
Quick Verdict
Consider it for a mobile base needing a compact two-stage reduction and a defined output shaft or hub. Size from one selected motor/gearbox curve and actual vehicle duty. A low-noise design description does not provide a measured installed sound-level guarantee.
ASI Storm 500 Two-Stage Wheel Drive at a Glance
Specification | Details |
Transmission | Two-stage helical; 25.4:1 |
Supply overview | 24 VDC |
Motor choices | 4-pole permanent-magnet DC; brushless option |
Output | Axle up to 25 mm; hub available |
Axle material | Stainless or hardened carbon steel |
Brake/feedback | 6–12 N·m brake options; encoder options |
Environment | Sealed outdoor design; IP67 conformity option |
Price | Request a quote for the complete wheel-drive configuration |
Design and Engineering Assessment
The manufacturer separates high-speed and high-power examples, each with no-load, peak-efficiency and peak-power points. Those are not interchangeable continuous ratings. Obtain the actual thermal duty and controller limits for the chosen motor.
A two-stage reduction affects efficiency and response as well as output torque. Include reversing motion, drivetrain compliance and wheel traction in control evaluation. The useful vehicle result depends on the complete drive and floor contact.
A sealed gearbox does not settle the exposure rating of every motor, brake cover and connector. Confirm the actual assembly and service procedure, especially where the vehicle operates outdoors or encounters cleaning fluids.
Vehicle Integration
Calculate traction torque from wheel radius, grade, rolling resistance and acceleration. Include peak battery/controller demand and permissible repeated overload.
Check axle support, wheel overhang and service access. Select the brake from the actual holding/stopping requirement rather than its torque number alone.
Validate Repeated Duty
Measure loaded warm cycles, starts and direction reversals using representative vehicle mass and surfaces. Inspect temperature, noise behavior and mounting.
Retain exact motor, ratio, feedback, brake and sealing identities. A brushless alternative is an electrical/control change, not merely a motor replacement of the same physical size.
Applications and Selection
Configured mobile robot and material-handling traction requiring a two-stage helical drive.
For ASI Storm 500 Two-Stage Wheel Drive, define the actual machine duty before selecting an ordering configuration. Include the required operating point, available installation space, environment and control interfaces. The specification table describes the product or family; the surrounding machine determines which of those features matters for the intended job.
Price and Value
Price: Request a quote for the exact configuration. Compare the product, compatible control equipment, required mechanical parts, cabling and commissioning as one installed system. A component price alone does not represent the cost of a working automation axis.
Evaluate an alternative against the same duty and acceptance criteria. Match the continuous operating requirement first, then compare transient capability, feedback, mechanical fit and support. This avoids choosing between superficially similar products whose ratings describe different operating conditions.
Pros and Cons
Advantages
Two-stage helical wheel-drive layout
Motor and axle/hub configuration choices
Sealed housing with brake/feedback options
Limitations
Peak-power points are not continuous duty
Motor alternatives need distinct control integration
Complete environmental rating depends on assembly options
Who Should Consider ASI Storm 500 Two-Stage Wheel Drive?
Consider ASI Storm 500 Two-Stage Wheel Drive for configured mobile robot and material-handling traction requiring a two-stage helical drive. Establish the required operating point and installation interfaces before choosing the configuration, and use a representative loaded cycle as the acceptance basis.
ASI Storm 500 Two-Stage Wheel Drive FAQ
Is every Storm 500 brushless?
No. The current page describes a permanent-magnet DC configuration with a brushless option.
What reduction is listed?
25.4:1 in the current manufacturer description.
Can peak-power torque be used continuously?
Use the exact drive’s thermal and duty limits.
Does gearbox sealing cover every connector?
No. Confirm the complete installed assembly.
Is the brake always included?
Brake configuration is an option to quote and validate.
Why test reversals?
They reveal useful response of the complete geared drive, wheel contact and controller.
Can brushed and brushless motors share any controller?
No. Match the actual motor technology and electrical interface.
What belongs in acceptance?
Representative loaded travel, starts, reversals, temperatures and required brake/recovery behavior.
Prices are indicative and may change. Confirm the final configuration, commercial terms and delivery schedule before ordering.





