ABB IRB 1660ID vs Mitsubishi Electric RV-2FR: Robot Comparison
Updated: 3 hours ago
IN A NUTSHELL
🔎 THE KEY DIFFERENCE ABB IRB 1660ID 4 kg / 1550 mm has the higher stated load capacity and longer stated reach. Those figures help shortlist it for heavier loads or wider layouts, but do not prove a faster production cycle. |
→ CONSIDER ABB IRB 1660ID 4 kg / 1550 mm Consider it when additional load capacity and reach matter. This article compares 4 kg with a published reach of 1,550 mm; include the gripper and part in the load. |
→ CONSIDER Mitsubishi Electric RV-2FR Consider it when its stated load and reach already cover your task and its controls fit your equipment. This article compares 3 kg with a published reach of 504 mm; include the gripper and part in the load. |
💡 THE TAKEAWAY Choose the robot that handles your actual tool and part through the required path, with controls and support your team can use. Compare complete installation quotes, rather than arm-only prices. |
ABB IRB 1660ID vs Mitsubishi Electric RV-2FR is a choice about assembly and machine tending. ABB IRB 1660ID 4 kg / 1550 mm and Mitsubishi Electric RV-2FR differ in their working envelope, loading assumptions and engineering ecosystem. A useful decision starts with the exact mechanism and process, then checks whether either robot can execute the required path with the real tool attached. This comparison separates documented specifications from application-level engineering judgments.
ABB IRB 1660ID vs Mitsubishi Electric RV-2FR: quick verdict
Shortlist ABB IRB 1660ID for ABB process integration with internal service routing. Shortlist Mitsubishi Electric RV-2FR for the documented Mitsubishi Electric payload/reach combination. Neither is a universal winner: a robot that can carry the load may still fail the fixture-access, controller or maintenance requirements.
The numerical comparison below uses ABB IRB 1660ID 4 kg / 1550 mm against Mitsubishi Electric RV-2FR. The ABB configuration is a worked example chosen from documented family combinations, not a claim that every family member has those specifications. Other variants can change the conclusion. Published repeatability describes return to a taught position under specified conditions; it does not establish complete-cell accuracy or prove a faster production cycle.
Specifications and exact configuration scope
Criterion | ABB IRB 1660ID | Mitsubishi Electric RV-2FR |
|---|---|---|
Comparison configuration | ABB IRB 1660ID 4 kg / 1550 mm | Mitsubishi Electric RV-2FR |
Payload used for comparison | 4 kg | 3 kg |
Reach / motion-area reference | 1550 mm | 504 mm |
Axes | 6 | 6 |
Repeatability for this scope | ±0.02 mm | ±0.02 mm |
Controller reference | ABB IRC5 | CR800-D, CR800-R or CR800-Q |
Historical ATC review starting reference | From USD 45,000 | From USD 21,000 |
Purchase pricing | From $45,000 (arm list price) | From $21,000 (arm list price) |
Read the reach row together with the geometric notes below. Manufacturers may specify an arm-link sum, a wrist-centre motion area or reach to the flange; those dimensions are not interchangeable. The table does not establish access to every point at every tool angle. Controller references identify reviewed packages, and actual compatibility must be confirmed by model, software version and region.
ABB IRB 1660ID: design and configuration
The IRB 1660ID routes process services through its upper arm and offers 4 kg or 6 kg at 1550 mm. Internal routing changes interference and maintenance access, but does not make every torch or hose package compatible. The reviewed IP40 configuration and IRC5 controller should be named in the process-cell specification.
ABB documented configuration | Payload / reach | Repeatability scope |
|---|---|---|
ABB IRB 1660ID 4/1.55 | 4 kg / 1550 mm | ±0.02 mm |
ABB IRB 1660ID 6/1.55 | 6 kg / 1550 mm | ±0.02 mm |
The selected example is ABB IRB 1660ID 4 kg / 1550 mm. Standard and internally dressed versions must not be blended into one specification. Obtain a load diagram and current technical sheet for the actual order code, including any reduced payload or different protection package. A family starting price is not a quotation for the chosen variant.
Mitsubishi Electric RV-2FR: design and configuration
The Mitsubishi Electric MELFA RV-2FR is a 6-axis vertical articulated robot with a 3 kg maximum payload, a 504 mm reach and ±0.02 mm repeatability. It is the smallest arm in the RV-FR series and is suited to small-part assembly, handling and inspection in compact cells. The arm is rated IP30. It weighs 19 kg and runs on the CR800-D, CR800-R or CR800-Q controller. The reviewed MELFA model is kept separate from its longer-arm derivatives and other controller packages. Confirm whether the supplied CR controller is standalone or integrated with the intended Mitsubishi control platform. For a deep fixture, compare the complete wrist approach and retreat, rather than maximum reach alone.
For this pair, Mitsubishi Electric RV-2FR offers 3 kg over the stated 504 mm reference, compared with 4 kg and 1550 mm for the ABB example. ABB IRB 1660ID has the larger stated distance by 1046 mm, but this difference is only a preliminary layout indicator because reference points and joint envelopes can differ. Locate the actual fixture in each manufacturer model before treating this as usable extra working space.
Payload, tooling and a worked load example
Consider an illustrative total wrist load of 2.4 kg: a 0.6 kg tool and adapter package carrying a 1.8 kg part or product group. This arithmetic leaves 1.6 kg below the ABB IRB 1660ID example’s nominal limit and 0.6 kg below Mitsubishi Electric RV-2FR’s nominal limit. These are mass differences, not safety factors or a validated load approval. A heavy camera, valve block or retained material must be included before recalculating the total.
The example exposes the practical question: is the application limited by mass, by tool offset or by wrist rotation? Mitsubishi Electric RV-2FR is the lower-or-equal nominal payload choice in this pair. ABB IRB 1660ID offers more or equal headline mass capacity, but that alone cannot approve an eccentric fixture. Moving the same mass farther from the flange increases the moment, and spreading it increases rotational inertia. Manufacturer load diagrams and the actual centre of gravity govern the final allowable motion.
Model the empty, partly loaded and fully loaded tool states separately. A vacuum layer gripper, a weld torch with hoses or an inspection head may change its effective loading during the cycle. Set the controller’s load data for each supported state and validate the transition logic. A payload table cannot predict acceleration derating, cable pull or transient reactions at a machine interface.
Reach, orientation and fixture access
Build the same cell model for both candidates: base height, machine opening, fixture datum, maximum part size, tool extension and access for maintenance. ABB IRB 1660ID 4 kg / 1550 mm provides a stated 1550 mm reference, while Mitsubishi Electric RV-2FR provides 504 mm. Check the deepest production pose and the return path with the loaded tool. An arm that just touches the target at full extension may have little freedom left to turn, retract or avoid a door.
For assembly and machine tending, test the gripper jaws in their open and closed positions. Include feeder replenishment, rejected-part disposal and tool changes. Check wrist flips and singularity avoidance along the whole path. A compact robot can fit a small fixture well, while a longer arm can simplify station placement; neither geometric benefit can be assumed without the actual model.
Precision and throughput: compare the same task
The comparison uses ±0.02 mm for ABB IRB 1660ID and ±0.02 mm for Mitsubishi Electric RV-2FR. These figures should be read in their documented configuration scope. Repeatability is not absolute accuracy, camera calibration accuracy or finished-part capability. Fixture variation, TCP calibration, thermal conditions and tool compliance can dominate the error at the process point, especially when the tool extends far from the flange.
Ask each integrator to execute the same representative path with the same payload model, tool length, process dwell and stop conditions. Report transfer time, settling time, process time and waiting time separately. Published standard cycles often use different loads and distances; dividing one catalogue cycle by another would not establish the production advantage of ABB IRB 1660ID over Mitsubishi Electric RV-2FR. Use a measured or validated application cycle before assigning a throughput benefit.
Programming, controls and production integration
ABB installations use the RAPID and RobotStudio engineering workflow, with the quoted controller and software determining the available functions. The reviewed DENSO platform requires its own controller, programming tools and compatible software package; match the exact robot generation before selecting interfaces. Existing staff skills, reusable code, spare parts and local service can therefore matter as much as the arm’s dimensional specifications.
Specify the PLC handshakes before ordering: cycle request, ready, busy, complete, fault, part present and recovery authorization. Define how an interrupted operation resumes without repeating a dangerous or quality-critical action. Vision, force sensing, fieldbus communication and external-axis coordination must be checked as explicit included or optional functions. An Ethernet connector does not by itself prove that a particular industrial protocol or software interface is licensed and supported.
Protection, installation and maintenance
Match the precise protection package to the process. Standard, protected, cleanroom, foundry and washing configurations can have different seals, services and maintenance requirements. The ABB internal dressing arrangement should be assessed with the complete hose and cable package, including service replacement. Check the controller location, cable bend radius, available lifting access and base reactions with the installer.
Plan for tooling changes and fault recovery as normal operating tasks. A gripper that can only be removed after dismantling guarding creates a maintenance cost that the robot purchase price will not show. Include access to connectors, lubrication points, mastering references and spare cables. Use a task-specific risk assessment and validated safeguarding for the whole installation; these industrial-arm specifications do not authorize unguarded collaborative operation.
Price and lifecycle value
The source reviews list starting references of USD 45,000 for ABB IRB 1660ID and USD 21,000 for Mitsubishi Electric RV-2FR. These are historical editorial starting references, not current sales offers, confirmed stock or matched quotations. The ABB reference covers a family and must not be assigned automatically to the worked configuration. Request a written quotation naming the arm, controller, pendant, cables, software options, warranty and commissioning scope.
Compare the installed production scope: tool, fixtures, sensing, guarding, machine interface, programming, acceptance and training. For small-parts automation, include feeders, vision calibration, nests and rejected-part handling. Keep purchase cost and recurring support costs separate. No payback figure is defensible until the actual cycle, yield, utilization and installation quotation are known.
Selection and acceptance plan
Decision gate | ABB IRB 1660ID | Mitsubishi Electric RV-2FR |
|---|---|---|
Strongest documented fit | ABB process integration with internal service routing | the documented Mitsubishi Electric payload/reach combination |
Main boundary | Family maxima belong to different variants; the selected example needs a matched quotation. | Confirm exact configuration, controller, wrist loading and installation envelope. |
Required approval | Exact ABB variant, tool load and validated process path | Exact competitor revision, tool load and validated process path |
Acceptance evidence | Agreed parts, path, quality and recovery results | The same agreed parts, path, quality and recovery results |
Advance ABB IRB 1660ID when ABB process integration with internal service routing solves the real constraint and its selected configuration passes the load and access checks. Advance Mitsubishi Electric RV-2FR when the documented Mitsubishi Electric payload/reach combination provides the more suitable process arrangement. Reject either candidate if a mandatory pose, protection requirement or controller function cannot be demonstrated. A purchasing shortlist should preserve these conditions instead of converting a single catalogue advantage into a blanket recommendation.
Before acceptance, agree the representative parts, tool states, operating sequence and quality criteria with both suppliers. Demonstrate cold start, normal production, rejected parts, interrupted cycles and controlled recovery. Record the final tool data and software backup. This turns the comparison into a repeatable purchasing decision and helps prevent a later fixture change from invalidating the original robot selection.
Frequently asked questions
Which robot is better for this application?
ABB IRB 1660ID is the stronger starting point for ABB process integration with internal service routing, while Mitsubishi Electric RV-2FR is worth shortlisting for the documented Mitsubishi Electric payload/reach combination. The final choice depends on the real loaded path, required protection, controls and acceptance results. Neither a higher payload nor a longer reach establishes a universal winner.
What payload should I use for the comparison?
Use 4 kg for the specified ABB IRB 1660ID 4 kg / 1550 mm example and 3 kg for Mitsubishi Electric RV-2FR, subject to all documented load and orientation conditions. Include the tool, adapters, sensors and carried part. Confirm exact configuration, controller, wrist loading and installation envelope.
Does the stated reach guarantee access to my fixture?
No. The comparison gives 1550 mm for ABB IRB 1660ID and 504 mm for Mitsubishi Electric RV-2FR using the stated model references. Joint limits, reach reference points, wrist orientation, tool length and collisions determine whether the actual fixture is accessible. Simulate the full approach and exit path.
Can I use the best specifications from every family variant?
No. The ABB family has distinct payload/reach combinations; this comparison uses ABB IRB 1660ID 4 kg / 1550 mm as a worked example. Match the order code, repeatability and protection package before purchasing. Do not combine one version’s maximum payload with another version’s maximum reach.
Is repeatability the same as finished-part accuracy?
No. The stated values are ±0.02 mm for the ABB scope and ±0.02 mm for the competitor scope. Finished-part results also depend on fixtures, TCP calibration, sensing, thermal conditions and tool compliance. Validate the actual process instead of treating catalogue repeatability as a complete accuracy guarantee.
Are the review starting prices current purchase quotations?
No. From USD 45,000 and USD 21,000 are historical references from the linked ATC reviews. They are not current matched offers and do not establish stock or the installed-cell cost. Obtain configuration-specific quotations with the controller, software, tooling, safety and commissioning scope itemized.
Can these robots operate safely next to people without guarding?
These specifications do not establish a safe unguarded installation. Assess the complete task, tool, load and machine interface, then implement and validate the required safeguarding and operating procedures. Do not infer collaborative operation from a compact arm, limited payload or education setting.
What should an acceptance test compare?
Use the same parts, actual tool load, fixture locations, path and quality criteria for ABB IRB 1660ID and Mitsubishi Electric RV-2FR. Check production timing, settling, interruptions and recovery. Include the most difficult loaded approach and retreat. Approve the exact delivered configuration and preserve its final settings.
Related ATC reviews
Specifications describe the model scope identified above. Prices are indicative historical review references and may change. Confirm current manufacturer documentation, local supply, controller compatibility and the exact configuration before purchase.
